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Changling Town, Zhuanghe City, Dalian City, Liaoning Province, China

 

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DEL25-II

The DEL25-II series is a large-scale horizontal lathe with a maximum processing length of 3 meters. It integrates lathe, machining center, and turning-milling compound machine tool functions, featuring a gearbox spindle and a fully hardened guideway structure.

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  • 产品描述
  • The DEL25-II series is a large-scale horizontal lathe with a maximum processing length of 3 meters, including turning centers, turning-milling composite machine tools, and gear box spindles with full-length hardened guideways. It is suitable for heavy-duty cutting and processing of large tubular and shaft-shaped workpieces, and is widely used in the petroleum, natural gas, and engineering machinery industries. Its high rigidity and high stability structure ensure processing performance. The 45° inclined bed, low center of gravity, wider bed, and finite element analysis for bed structure analysis and optimization achieve ideal stability. Equipped with a high-performance gearbox spindle, P4-level accuracy, double-row cylindrical roller bearings and double-row angular contact bearings ensure high rigidity and efficiency of spindle power transmission.

    Hydraulic system, hydraulic station

    Using the oil pressure provided by the hydraulic station, the control system completes functions such as clamping and releasing the hydraulic chuck, extending and retracting the tailstock sleeve, raising and lowering the hydraulic turret, locking, and indexing.

    Central lubrication system, intermittent central lubrication system

    The intermittent central lubrication system ensures continuous and effective lubrication of the machine tool's longitudinal and transverse guideways, ball screw assemblies, X-axis screw support bearings, tailstock guideways, and sleeves.

    Measuring device, tool detection device (optional)

    The tool setting device can automatically monitor, alarm, and compensate for tool wear or breakage during processing. Oil mist and dust extraction device, oil mist and dust extractor (optional)

    This is a special device designed to solve environmental problems such as oil mist, water mist, or dust generated during machine tool processing. It can improve workpiece accuracy, extend equipment life, improve the working environment, and protect personnel health.

    Safety device, interlock switch (optional)

    Equipped with an interlock switch, the safety door is closed when the machine is running to ensure operator safety. Automation device, gantry robot (optional)

    It adopts a full servo control system, with X-axis horizontal reciprocating motion, Z-axis up and down motion, and the end effector can rotate 180 degrees. Combined with the feeding mechanism, it can realize intelligent operations such as automatic loading and unloading, picking, stacking, and detection.

    Industrial robot device (optional)

    Automated loading and unloading through robots replaces manual operation. If a robot guide rail is configured, the operating range of the robot's loading and unloading is increased, and one robot can serve multiple machine tools for loading and unloading at the same time, reducing robot investment.

     

    Project/Items

    Unit

    DEL25-II

    DEL25H-II

    DEL25HY-II

    Maximum swing diameter of lathe bed

    mm

    Φ790 / Φ790 / Φ770

    Φ790 / Φ790 / Φ770

    Φ790 / Φ790 / Φ770

    Maximum swing diameter of lathe saddle

    mm

    Φ590

    Φ590

    Φ590

    Maximum turning diameter

    mm

    Φ550

    Φ560

    Φ560

    Recommended turning diameter

    mm

    Φ380

    Φ380

    Φ380

    Maximum turning length

    mm

    1042 / 2092 / 3120

    978 / 2080 / 3068

    952/2002/3030

     

    Maximum allowable workpiece weight (including chuck weight)

     

    Kg

    870 (chuck clamping only)

    1700 (chuck clamping and tailstock support) 870 (chuck clamping only)

    1700 (chuck clamping and tailstock support)

    870 (chuck clamping only)

    1700 (when both chuck and tailstock are clamped) 870 (chuck clamping only)

    1700 (when both chuck and tailstock are clamped)

    870 (chuck clamping only)

    1700 (when both chuck and tailstock are clamped) 870 (chuck clamping only)

    1700 (when both chuck and tailstock are clamped)

    Bar diameter

    mm

    Φ116.5

    Φ116.5

    Φ116.5

    Chuck diameter

    mm

    Φ380

    Φ380

    Φ380

    Spindle end face type

     

    A2-11

    A2-11

    A2-11

    Spindle bearing diameter (front/rear)

    mm

    Φ180/Φ170

    Φ180/Φ170

    Φ180/Φ170

    Spindle through hole diameter

    mm

    Φ132

    Φ132

    Φ132

    Chuck hole diameter

    mm

    Φ117.5

    Φ117.5

    Φ117.5

    Rotary cylinder hole diameter

    mm

    Φ117.5

    Φ117.5

    Φ117.5

    Tube pulling inner hole diameter

    mm

    Φ117.5

    Φ117.5

    Φ117.5

    Maximum spindle speed

    rpm

    2000

    2000

    2000

    Spindle output power (30min / continuous)

    Kw

    30/22

    30/22

    30/22

    Maximum spindle output torque

    Nm

    1611

    1611

    1611

    X-direction (X-axis) travel

    mm

    352 (77+275)

    352 (77+275)

    312 (36+276)

    Y-direction (X-axis) travel

    mm

    /

    /

    ±60

    Z-direction (Z-axis) travel

    mm

    1105 / 2155 / 3180

    1105 / 2155 / 3180

    1105 / 2155 / 3180

    X-direction (X-axis) rapid feed rate

    m/min

    16

    16

    16

    Y-direction (X-axis) rapid feed rate

    m/min

    /

    /

    10

    Z-direction (Z-axis) rapid feed rate

    m/min

    20

    20

    20

    X-direction (X-axis) continuous thrust

    N

    15517

    15517

    15517

    Z-direction (Z-axis) continuous thrust

    N

    16958 / 17918 / 14679

    16958 / 17918 / 14679

    16958 / 17918 / 14679

    X-direction (X-axis) intermittent thrust

    N

    21724

    21724

    21724

    Intermittent thrust in Z direction (Z-axis)

    N

    23741 / 26878 / 22045

    23741 / 26878 / 22045

    23741 / 26878 / 22045

    X-direction (X-axis) ball screw diameter × lead

    mm

    Φ40 ×8

    Φ40 ×8

    Φ40 ×8

    Y-direction (X-axis) screw diameter × pitch

    mm

    /

    /

    Φ40 × 10

    Z-direction (Z-axis) screw diameter × pitch

    mm

    Φ50 ×10 / Φ50 ×12 / Φ50 ×12

    Φ50 ×10 / Φ50 ×12 / Φ50 ×12

    Φ50 ×10 / Φ50 ×12 / Φ50 ×12

    X-direction (X-axis) servo motor (absolute encoder)

    Kw

    4

    4

    4

    Y-direction (X-axis) servo motor (absolute encoder)

    Kw

    /

    /

    2.2

    Z-direction (Z-axis) servo motor (absolute encoder)

    Kw

    6 / 6 / 5

    6 / 6 / 5

    6

    Inclination angle

    Degree

    45

    45

    45

    X-direction guide rail span

    mm

    420

    420

    420

    Y-direction guide rail span

    mm

    /

    /

    440

    Z-direction guide rail span

    mm

    360

    360

    360

    W-direction (tailstock) guide rail span

    mm

    Inner spacing 155

    Inner spacing 155

     Inner spacing 155

    Tool holder mounting interface

     

    Slotted cutter standard mounting interface (DI basic tool holder standard interface)

    Tool holder standard interface)

    BMT75P

    BMT65

    Number of tool positions

     

    10

    12

    12

    External tool dimensions

    mm

    32x32

    25x25

    25 ×25

    Boring bar diameter

    mm

    Φ60

    Φ60

    Φ40

    Curved tooth clutch (face gear) diameter

    mm

    Φ320

    Φ282

    Φ200

    Maximum speed of rotating tool

    rpm

    /

    4000

    4000

     

     

    Rotating tool shank diameter range

    mm

    /

    Φ4 ~ Φ20,Φ22,Φ25

    Φ4 ~ Φ20,Φ22,Φ25

    Turret clamping force

    KN

    142

    98

    68.5

    Turret indexing time (adjacent)

    s

    0.25

    0.25

    0.2

    Turret indexing and locking time (adjacent)

    s

    0.9

    0.9

    0.62

    Turret indexing and locking time (diagonal)

    s

    1.9

    1.9

    1.42

    Tailstock sleeve diameter

    mm

    120

    120

    120

    Tailstock sleeve stroke

    mm

    120

    120

    120

    Tailstock sleeve drive method

     

    Hydraulic drive

    Hydraulic drive

    Hydraulic drive

     

    Tailstock overall movement method

     

    Manually tighten and loosen the pressure plate and telescopic rod, Z-axis slider dragging

    Manually tighten and loosen the pressure plate and telescopic rod, Z-axis slider dragging

    Manually tighten and loosen the pressure plate and telescopic rod, Z-axis slider dragging

    Tailstock center diameter

    mm

    120

    120

    120

    Tailstock center taper

     

    MT6#

    MT6#

    MT6#

    Tailstock center type

     

    Live center

    Live center

    Live center

    Maximum tailstock thrust

    KN

    14.3

    14.3

    14.3

    Hydraulic oil tank capacity

    L

    14

    14

    14

    Hydraulic pump flow rate

    L/min

    24

    24

    24

    Hydraulic system pressure

    MPa

    4

    4

    4

    Hydraulic pump drive motor power

    Kw

    2.2

    2.2

    2.2

    Cooling water tank capacity

    L

    365 / 475 / 560

    365 / 475 / 560

    365 / 475 / 560

    Cooling pump flow rate

    L/min

    40

    40

    40

    Coolant system pressure

    MPa

    0.15 (60Hz)

    0.15 (60Hz)

    0.15 (60Hz)

    Cooling pump drive motor power

    Kw

    0.4 (60Hz)

    0.4 (60Hz)

    0.4 (60Hz)

    Lubricating oil tank capacity

    L

    4

    4

    4

    Lubricating pump flow rate

    L/min

    0. 125

    0. 125

    0. 125

    Lubrication system pressure

    MPa

    1.7

    1.7

    1.7

    Lubricating pump drive motor power

    w

    57

    57

    57

    X-direction (X-axis) positioning accuracy

    mm

    0.01

    0.01

    0.01

    Y-direction (X-axis) positioning accuracy

    mm

    /

    /

    0.01

    Z-direction (X-axis) positioning accuracy

    mm

    0.02

    0.02

    0.02

    C-axis positioning accuracy

    Degree

    /

    0.0167

    0.0167

    X-direction (X-axis) repeat positioning accuracy

    mm

    ±0.002

    ±0.002

    ±0.002

    Y-direction (X-axis) repeat positioning accuracy

    mm

    /

    /

    ±0.002

    Z-direction (X-axis) repeat positioning accuracy

    mm

    ±0.003

    ±0.003

    ±0.003

    C-axis repeat positioning accuracy

    Degree

    /

    ±0.006

    ±0.006

    Insert power supply

     

    3Ph-AC220V/50Hz

    3Ph-AC220V/50Hz

    3Ph-AC220V/50Hz

    Power supply (rated capacity)

    KVA

    46

    55

    55.5

    Distance from spindle center to lathe bed bottom

    mm

    1117

    1117

    1117

    Distance from spindle center to ground (recommended)

    mm

    1127(垫片高度10 mm)1127(垫片高度10mm)

    1127(垫片高度10 mm)1127(垫片高度10mm)

    1127(垫片高度10 mm)1127(垫片高度10mm)

    Machine footprint (L × W)

    mm

    4654 × 2056 5774 × 2275 7024 × 2276

    4654 × 2056 5774 × 2275 7024 × 2276

    4654 × 2056 5774 × 2275 7024 × 2276

    Machine height

    mm

    2194 / 2272 / 2335

    2194 / 2272 / 2335

    2294 / 2372 / 2435

    Machine weight (net weight)

    Kg

    9950 / 11400 / 12400

    10100 / 11550 / 12550

    10500 / 11950 / 12950

     

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